Lift Bridge Projects
How to add an extension wing to your workbench
Dec
Let’s face it. Working with larger sheets of plywood can be frustrating if they’re not properly supported. If you ever find yourself using outfeed rollers or simply just don’t have enough table space to support larger sheets of plywood, you’re going to love this project. This ADJUSTABLE Workbench Extension Wing can be added easily to just about any workbench, infeed table, or outfeed table. It makes working with plywood and large boards easier on your workbench, router table, table saw, radial arm saw station…etc.
For me personally, I do a lot of ripping on my radial arm saw station which is great for normal sized boards. But when trying to cut down larger sheets of plywood, I’ve always fumbled with roller stands that always toppled over and never really worked very well. This is why I was so excited when I woke up one day with an idea that was so simple I couldn’t believe I haven’t thought of it before! With just a few common parts from your local home center, you can easily add an extension wing to your workbench that pulls out easily and is FULLY ADJUSTABLE to perfectly match the surface of your table.
Parts You’ll Need
- 3/4″ Black Steel Pipe Schedule 40
- 1-1/2″ Slide Glide Furniture Sliders with Threaded Stem
- 5/8″ Roller Bearings
- A straight and flat 2×4
- 5/16″-18 Nylon Lock Nuts
- 1″ Hose Clamps
Here’s a quick link to the parts in our store: Extension Wing Parts
The Project in a Nutshell
In a nutshell, the project consists of the following steps:
- Cut the 2×4 to length
- Mark the hole locations
- Drill holes for pipe
- Cut pipe to length
- Install Roller Bearings
- Drill holes in pipe for furniture glides
- Level and clamp the 2×4 rail to workbench or table
- Measure and mark apron holes
- Drill apron holes
- Thread pipe into rail
- Adjust and set the maximum extension
- Adjust and set ball bearings to be flush with workbench surface or table top
- Lubricate pipe with paste wax
- Clean oil off bearings
- Enjoy!
For a much more in depth and detailed set of instructions, be sure to Download the FREE Plans.
Watch the Full Build Video
